Viscotaq Casing Filler 95°C

Viscotaq Casing Filler 95 will also prevent internal corrosion of the casing pipe from Cathodic Protection currents.

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Service Overview

Viscotaq Casing Filler 95 is delivered to the casing in a “Heat Traced ISO Tank” container pumped in liquid form. The liquid form is only to enable the product to flow into the annulus. Once it is in and left to cool down, it will turn into its natural Viscous Elastic state: Not Solid, not liquid but viscous and will not dry up. Viscotaq Casing Filler 95 will also prevent internal corrosion of the casing pipe from Cathodic Protection currents (Due to the high electric insulation resistance preventing pass of electric currents). The Viscoaq Casing Filler 95 has high specific electrical insulation resistance which prevents the passing of electrical currents.

Key Benefits

Fast, Non-invasive repair - does not require hot work
Engineered Reliability

Fast, Non-invasive repair - does not require hot work

Repairs done live – no unplanned downtime
Advanced Analysis

Repairs done live – no unplanned downtime

Repairs done live – no unplanned downtime
Compliance Assurance

Repairs done live – no unplanned downtime

Repairs done live – no unplanned downtime
Minimized Downtime

Repairs done live – no unplanned downtime

Our Engineering Approach
Equipment
Drum heaters for 55-gallon drums
Pneumatic ram for 55-gallon drums with 2-inch hose connections
Heated hoses
3-ft, 2-inch-diameter pipe with connections and a filling reservoir with valve
Toolbox with knife, scissors, wrenches, etc
Cleaning rags and materials
Viscopaste, Viscowrap, and Viscotaq Composite Wrap for casing end seals, installed per the Viscotaq Casing End Seal Solution Installation Guide
EngineeringApproachImg

Our engineers conduct thorough evaluations of your assets to identify critical issues provide design calculations and repair recommendations generally in accordance to ASME Pcc2 and/or ISO-TS-24817 which is signed off by our internal PR engineers.

Industry Certifications
layers
Oil and Gas facilities
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Petrochemical plants
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Chemical plants
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Sub Sea Transmission Pipelines
Overview
WHY WE APPLY CASING FILLER
WHY WE APPLY CASING FILLER
  • VISCOTAQ® is a non-crystalline a-polar viscous elastic solid polyolefin for corrosion prevention & waterproofing of underground and aboveground substrates. The compound remains in intimate contact with the substrate creating an impermeable homogeneous waterproof seal. When injected, the filler is a very effective solution for preventing corrosion of steel pipelines in steel casings. The expected water/Oxygen that is will cause corrosion of the operational steel pipeline and will also cause internal corrosion of the casing pipe. That is why we fill the annulus between the casing pipe and the operational pipe with VISCOTAQ CASING FILLER injection
INSTALLATION & ASSEMBLY INSTRUCTIONS
INSTALLATION & ASSEMBLY INSTRUCTIONS
  • Drum heaters for 55 gallon drums
  • Preheat the necessary amount of product with the drum heaters prior to the job. The product should be liquefied and minimum 150 F
  • Install the casing end seals according to the procedure on each end of the casing
  • Connect the 3 feet 2 inch pipe and filling reservoir on the inlet of the casing
  • Connect the hose of the drum pump on the inlet valve and load the drum pump with the 55 gallon drum of Viscotaq Casing Filler
  • Ensure the outlet valve is open Start pumping until the drum is empty and/or the casing is filled
  • Disconnect the hose from the inlet at the reservoir. Close the valve at the outlet
FEATURES AND BENFITS
FEATURES AND BENFITS
  • Easy to apply Non toxic
  • Patented Technology
  • Environmentally friendly
  • Compatible with coatings
  • Long lasting synthetic composition
  • No depletion over time Molds and forms easily No refilling over time
  • Low glass transition temp
  • Creates an impermeable/waterproof barrier No special requirements for shipping, storage or disposal
  • Remains in viscous elastic/semi-solid state Manufactured under ISO9001 standards Impervious to moisture and gases
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